3 must-know cage free aviary system famtech

3 Must-Know Cage-Free Aviary Systems

Driven by the global shift toward cage-free and welfare-focused poultry farming, aviary systems are currently very popular and gaining traction quickly. Unlike battery cage systems, aviary systems allow birds to move freely, perch, nest, and sand bath. This makes them the preferred choice for farmers transitioning to cage-free or free-range farming to meet new regulations and consumer demand for ethically sourced eggs. At present, there are three dominant aviary system designs: American style, European style, and Chinese style. Next, we will provide a detailed introduction and comparison of the three cage-free aviary systems.

What Is A Cage-free Aviary System?

The aviary system is a modern poultry housing system designed to balance animal welfare, farming efficiency, and egg quality. It replaces traditional battery cages with a multi-tier steel structure, providing poultry, especially laying hens, with an environment that allows free movement, perching, and egg laying. Currently, the most popular aviary systems on the market include American-style aviary systems, European-style aviary systems, and Chinese-style aviary systems.

The American-style aviary system is a layer farming system centered on the concept of high-density cage-free housing. Originating in North America, it complies with local farming standards and has developed rapidly, especially in the United States and Canadian markets. It places emphasis on natural behavior, spacious living areas, automated management, and modular design, while balancing animal welfare and farming efficiency.

The American-style aviary system is mainly composed of multi-tier steel structures, perches, nest boxes, and a central egg collection belt. It is typically 2-4 tiers, with inclined ladders connecting each tier. It makes full use of the vertical space in the poultry house, allowing a stocking density of up to 9 birds/m². In addition, it can be integrated with automatic feeding systems, drinking systems, manure removal systems, egg collection systems, lighting systems, ventilation systems, and egg grading systems.

American style aviary system famtech
Automatic Feeding & Drinking System: The American-style aviary system uses a pan feeding system and a nipple drinking system, enabling timed and precise feed delivery as well as a 24-hour water supply. These systems are installed in the activity areas beside the steel structure and are controlled by augers. When not in use, they can be suspended in mid-air, ensuring that no floor space is occupied.
Automatic Manure Removal System: The American-style aviary system adopts a scraper-type manure removal system to clean manure from the entire floor of the poultry house. A belt manure removal system can also be optionally installed on the steel structure to remove manure from each tier.
Automatic Egg Collection System: It consists of nest boxes, nest box bottom tilting devices, a central egg collection belt, and an egg elevator. It helps reduce floor eggs and lower the breakage rate. For large-scale operations, a long-distance egg transport system can also be equipped.
Floor System: The American-style aviary system can optionally be equipped with litter bedding on the poultry house floor or slatted flooring. The former allows layer chickens to engage in natural behaviors such as dust bathing and pecking. The latter helps reduce dust and bacterial growth, and makes cleaning and management easier.
Automatic Lighting System: It consists of LED light strips or bulbs and a central control system. It features a long service life, low heat emission, dimmable lighting, zoned control, and timed switching. This system can simulate natural sunrise and sunset effects, thereby reducing stress in poultry.
Automatic Ventilation System: It is composed of exhaust fans, cooling pads, ventilation windows, and other components. It can automatically adjust humidity, temperature, ammonia levels, and dust concentration in the poultry house, creating a comfortable and healthy environment for poultry growth.

The European-style aviary system is currently the most technologically advanced and widely used system in global cage-free layer farming. Originating in Europe, especially Switzerland and the Netherlands, it complies with European farming standards and is designed to provide laying hens with an environment that both satisfies their natural behavioral needs and supports efficient, large-scale breeding. It is mainly used in high-end markets such as the European Union and North America.

The European-style aviary system is mainly composed of multi-tier steel structures, perches, nest boxes, drinking lines, feed lines, and a central egg collection belt. It is typically 2-4 tiers, with inclined ladders connecting each tier. It distributes hens’ activities, such as movement, feeding, drinking, egg laying, and resting, across different vertical spaces, thereby maximizing the use of poultry house space and achieving a stocking density of up to 9 birds/m².

A standard European-style aviary system is usually divided into three main areas, each designed to accommodate different behavioral habits of laying hens. For example, hens naturally prefer to perch at higher positions during the night and lay eggs in secluded areas. By placing different facilities, such as drinking lines, feeding lines, and nest boxes, on each tier and adjusting environmental factors, hens can be guided to perform specific behaviors in designated areas, greatly reducing the need for manual intervention.

TierFunctionDesign
Top TierPerching and restingThis tier is equipped with perches to satisfy the hens’ natural instinct to rest at elevated positions at night. The air circulation is good.
Middle TierEgg layingThis tier is equipped with nest boxes. Lighting differences and front-positioned drinking lines are used to attract hens into the laying area. The nest boxes are fitted with soft padding and an automatic egg collection device.
Bottom TierMovement and feedingThis tier is equipped with litter bedding or slatted flooring to meet hens’ natural behaviors such as foraging and dust bathing, and is also fitted with drinking lines and feeding lines.
aviary system for sale
In addition, the European-style aviary system can be integrated with automatic manure removal systems, egg collection systems, lighting systems, ventilation systems, and egg grading systems.
Automatic Feeding & Drinking System: The European-style aviary system uses a chain feeding system and a nipple drinking system, enabling timed and precise feed delivery as well as a 24-hour water supply. The feeding line is located on the lowest tier of the steel structure, while drinking lines are generally installed on each tier.
Automatic Manure Removal System: The European-style aviary system adopts a scraper-type manure removal system to clean manure from the entire floor of the poultry house. A belt manure removal system is installed on the steel structure to remove manure from each tier.
Automatic Egg Collection System: It consists of nest boxes, nest box bottom tilting devices, a central egg collection belt, and an egg elevator. It helps reduce floor eggs and lower the breakage rate. For large-scale operations, a long-distance egg transport system can also be equipped.
Floor System: The European-style aviary system can optionally be equipped with litter bedding on the poultry house floor or slatted flooring. The former allows poultry to engage in natural behaviors such as dust bathing and pecking. The latter helps reduce dust and bacterial growth, and makes cleaning and management easier.
Automatic Lighting System: It consists of LED light strips or bulbs and a central control system. It features a long service life, low heat emission, dimmable lighting, zoned control, and timed switching. This system can simulate natural sunrise and sunset effects, thereby reducing stress in poultry.
Automatic Ventilation System: It is composed of exhaust fans, cooling pads, ventilation windows, and other components. It can automatically adjust humidity, temperature, ammonia levels, and dust concentration in the poultry house, creating a comfortable and healthy environment for poultry growth.

The Chinese-style aviary system is a cage-free layer farming system that has been widely adopted in China in recent years. Developed based on the European-style aviary system, it is well-suited for poultry farming projects where land resources are limited, management intensity is high, and strong investment returns are required. Its core objective is to increase stocking density and automation while minimizing the complexity and investment cost of the aviary system.

The Chinese-style aviary system is mainly composed of multi-tier steel structures, perches, nest boxes, drinking lines, feed lines, and a side egg collection belt. It is typically 2-8 tiers, with inclined ladders connecting each tier. It features more tiers and a higher stocking density, reaching up to 12 birds/m². A single poultry house can accommodate 80,000 birds. Each tier of the structure is equipped with automatically opening and closing mesh doors, making it convenient to transfer hens in groups. In addition, the Chinese-style aviary system incorporates horizontal passageways and partitioned platforms to guide hens’ movement paths rather than allowing completely unrestricted movement. Like the two aviary systems mentioned above, it can also be integrated with multiple automated control systems.

layer aviary systems famtech
Automatic Feeding & Drinking System: The Chinese-style aviary system uses a side trough feeding system and a nipple drinking system, enabling timed and precise feed delivery as well as a 24-hour water supply. The drinking lines are generally installed on each tier.
Automatic Manure Removal System: The Chinese-style aviary system adopts a scraper-type manure removal system to clean manure from the entire floor of the poultry house in combination with a slatted floor system. A belt manure removal system is installed on the steel structure to remove manure from each tier.
Automatic Egg Collection System: It consists of nest boxes, nest box bottom tilting devices, side egg collection belts on each tier, and an egg elevator. It helps reduce floor eggs and lower the breakage rate. For large-scale operations, a long-distance egg transport system can also be equipped.
Floor System: The Chinese-style aviary system is used in combination with the slatted flooring. It helps reduce dust and bacterial growth, and makes cleaning and management easier. A dust-bathing box is installed on the lowest tier of the steel structure, allowing hens to engage in dust bathing while minimizing dust generation.
Automatic Lighting System: It consists of LED light strips or bulbs and a central control system. It features a long service life, low heat emission, dimmable lighting, zoned control, and timed switching. This system can simulate natural sunrise and sunset effects, thereby reducing stress in poultry.
Automatic Ventilation System: It is composed of exhaust fans, cooling pads, ventilation windows, and other components. It can automatically adjust humidity, temperature, ammonia levels, and dust concentration in the poultry house, creating a comfortable and healthy environment for poultry growth.

Direct Comparison: American Style Vs. European Style Vs. Chinese Style

ItemAmerican StyleEuropean StyleChinese Style
Tier2-42-42-8
Activity Space9 birds/m²9 birds/m²12 birds/m2
FeederPan feederChain feederTrough feeder
DrinkerNipple drinkerNipple drinkerNipple drinker
Egg CollectorNest box + central collecting belt + egg elevatorNest box + central collecting belt + egg elevatorNest box + side collecting belt + egg elevator
Manure Removal SystemBelt type + scraper typeBelt type + scraper typeBelt type + scraper type
FloorPlastic slatted floor/ litter beddingPlastic slatted floor/ litter beddingPlastic slatted floor
CostHighHighestModerate to low
Automation LevelLead in automation integrationPrioritize welfare over maximum automationScalable automation options
Bird WelfareAcceptable welfare with high efficiencyHighestBalanced welfare and economics
Farm ScaleLarge industrial farmsPremium welfare-oriented operationsSmall to large developing-market farms
Share this post:
Scroll to Top
WhatsApp Message